January 2025

Team News

2024 breakthroughs and highlights

Elementum 3D’s first steps into 2025 have directly benefited from the momentum built throughout 2024. Last year saw substantial progress on many initiatives and company-wide achievements in support of our customer’s additive manufacturing (AM) goals and we are privileged to work with forward thinking pioneers in their pursuit to apply AM technology to optimize their products and applications.

Of all the amazing accomplishments in 2024, the commercial release and shipment of GRX-810 superalloy on October 31, is at the top of our list. 3D Printing Industry (3DPI), a 3D printing global media company, concurs (December 31, 2024 article).

GRX-810 is 3D printable nickel cobalt chromium oxide dispersion strengthened (ODS) superalloy, first developed by Dr. Tim Smith and team at NASA Glenn Research Center. This remarkable alloy is capable of enduring temperatures over 2,000°F with excellent oxidation resistance and compared to other available printable superalloys at this temperature, it is twice as strong and 1000 times as creep resistant.

Other 2024 breakthroughs and highlights include:

  • Achieved AS9100D certification
  • Initial low cycle fatigue (LCF) results at room temperature for an in development high operating temperature (HOT) copper alloy showed 2.5 to 3 times the fatigue life of NASA’s GRCop-42.
  • A7050-RAM2 product is registered with the Aluminum Association as 7A50.50, joining our A6061-RAM2 (6A61.50) product.
  • America Makes awarded Elementum 3D cost reimbursement of up to $2,875,000 to generate an MMPDS C/D-basis dataset for printed high-strength A7050-RAM2 aluminum material.
  • PermiAM patent granted with our partner Astrobotic.
  • New controlled printer room at S. Main Street facility is fully operational.

Elementum 3D is thankful for each member of Team E3D for their superior work and dedication to excellence in 2024 – it’s an honor to work with you all.

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Additively manufactured products displayed at Shot Show

Shot Show Graphic

Elementum 3D’s materials IN625-RAM2 and A6061-RAM2 were on display at this year’s SHOT Show in Vegas, from January 21-24 at the Venetian Expo + Caesars Forum. Our customers, Sentis and R&R exhibited at the event and both took advantage of the opportunity to showcase the benefits of additive manufacturing industry related components. More information can be found at Sentis and R&R’s websites.

The SHOT Show centers around businesses of the shooting sports, hunting, law enforcement, and armed forces industries. Over 100,000 products are on display across more than 2,500 exhibits at the “trade only” event.

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Patrick Callard Chief Marketing Officer

Patrick Callard earned a B.B.A. in advertising from Western Michigan University in 1990. He provides over 30 years of experience in marketing communications, new business development and market outreach.
He has managed multiple marketing projects and budgets for a variety of services and products.

Patrick also successfully grew an IT consulting business from a two-man basement business to a profitable eight employee business in 4-years. Patrick’s daily focus is to unify customer experience, brand purpose, creative communication, and marketing technology to drive the growth of the business.

Tyler Blumenthal

Tyler Blumenthal

Sales Manager, RPM Innovations, Inc.

Tyler’s message will key on blown powder Directed Energy Deposition (L-DED) for AM and repair and why this process is being realized by industry as one of the key pillars in printing thin wall part structures and large part envelope requirements.

Shawn Allan

Shawn Allan

Vice President, Lithoz America, LLC

Shawn will reveal how Lithography-based Ceramic Manufacturing (LCM) is producing high resolution, high performance technical ceramics that can serve a wide range of applications and structural materials, such as alumina, zirconia, and silicon nitride. He will also touch on how LCM has progressed into multi-material components incorporating ceramics and metals.

Jeff Lints

Jeff Lints

Founder/CEO, Fortius Metals, Inc.

Jeff’s presentation will focus on the advances in wire DED, including welding processes for wire DED (arc, laser, and e-beam), next-generation alloys for large format metal 3D printing, and use cases that can benefit from replacing large forgings, replacing large machined billets, and producing advanced tooling — enabling next generation designs.

Dr. Jacob Nuechterlein

President/Founder Elementum 3D

Dr. Jacob Nuechterlein is the founder and president of Elementum 3D in Erie, CO. He earned his Bachelor of Engineering, Master of Science, and Doctor of Philosophy at the Colorado School of Mines. Jacob has been researching, teaching, or consulting on topics such as casting and powder metallurgy for the last 14 years. Elementum 3D’s work with powder bed laser additive manufacturing is based on these principles. In addition, is thesis work in thermodynamics and formation kinetics of metal matrix composites is directly related to all 3D printing processes.